Ultrasonic Planetary Ball Mill-Changsha Tencan Powder Technology Company Limited

Ultrasonic Planetary Ball Mill

Product Description

1-100L Ultrasonic Planetary Ball Mill Designed to Solve Blocking & Agglomeration of Ultrafine Powder

Overview of Ultrasonic planetary ball mill

Ultrasonic planetary ball mill is a new developed machine based on the grinding principle of the traditional planetary mechanism. It is mainly used for solving issues that appear in process of mixing and grinding materials by traditional ball mills such as blocking, sinking to the jar bottom, sticking to the jar wall,

Tencan ultrasonic planetary ball mill is small in volume, full of functions, high efficiency and low noise. It is an ideal equipment for scientific research units, colleges and universities and enterprise laboratories to get research samples (four samples at one time in each experiment) it is also used for grinding samples under vacuum state.

Working Principle of Ultrasonic planetary ball mill

There are four ball milling jars loaded on a turntable. When the turntable rotates, the ball mill jars make planetary movement around its own axis while they are revolving around the main shaft. The balls and materials are collided and sheared inside the jar in the high speed movement to achieve purpose of crushing, grinding, mixing and dispersing the material. Planetary ball mill is equipped with the ultrasonic equipment (composed of ultrasonic generator and ultrasonic transducer). The ultrasonic equipment is converted to the grinding jars through the conductive slip ring, which makes the inner wall of the jars generate ultrasonic mechanical oscillation. It effectively solves problems of blocking, bottom sinking and wall sticking caused by traditional ball mill. At present, the equipment can be only used for grinding various kinds of solid particles, suspending liquid and pastes under wet grinding condition.

Applications of Ultrasonic planetary ball mill

Ultrasonic planetary ball mill is widely applied in industries such as geology, mineral, metallurgy, electronics, building materials, ceramics, chemical industry, light industry, medicine, environmental protection and so on. It is specially most suitable for production fields like electronic ceramics, structural ceramics, magnetic materials, lithium cobalt acid, lithium manganese, catalyst, phosphor, long afterglow phosphor, rare earth polishing powder and electronic glass. Powder, fuel cell, Zinc Oxide varistor, piezoelectric ceramic, nano material, wafer ceramic capacitor, MLCC, thermistor (PTC, NTC), ZnO varistor, dielectric ceramics, alumina ceramics, zirconia ceramics, phosphor, zinc oxide powder, cobalt oxide powder, Ni-Zn ferrite, Mn-Zn ferrite and etc.

Features of Ultrasonic Planetary Ball Mill

Compared with the same type of XQM series, the structure of ultrasonic planetary ball mill is much more solid and firm with good looking appearance. It realizes vibrating while grinding, and avoids phenomenon of blocking, bottom sinking and wall sticking in the process of grinding.

Technical Parameters of Ultrasonic Planetary Ball Bill

Power supply: AC 220V-50HZ
Ambient temperature 0-45 degrees centigrade
Relative humidity: Less than 80%
Altitude: more than 1000M
There must be no excess dust, acid, alkali, fog, electricity, corrosive gas or explosive gas in the air.
The output power of the sound generator 0.2KW
Ultrasonic frequency: 40KHz

Accessories

We provide all kinds of mill pots in any matched size, which are made from following materials of agate, Alumina corundum ceramics, zirconia ceramics, silicon nitride ceramics, carborundum ceramics, stainless steel, high wear resistant steel, manganese steel, nylon, PU, cemented carbide, crystal glass, and etc.

We can also provide all kinds of mill balls like stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, agate balls, hard metal balls, silicon nitride balls, high wear resistant steel ball, manganese steel balls, nylon balls, cemented carbide, crystal glass and other special metal materials.

Recommendation For Matching Solutions About Mill Jars & Materials
Categories of Materials	Recommended Mill Jars
Soil and other Materials which are not allowed with any impurity	Agate mill jar
Metal & nonmetal materials which are not allowed with any impurity	Zirconia mill jar
High hardness materials like diamond, tungsten carbide	Tungsten carbide mill jar
Strong add & alkali materials or other materials at high temperature	PTFE mill jar
Iron ore materials with lower impurity sensitivity	304 Stainless steel mill jar
Pigment or other materials with later process under high temperature	Nylon mill jar
Aluminum materials like ceramic glaze	Corundum mill jar
Electronic materials like lithium battery	Polyurethane mill jar
Easily oxidized materials or some special materials which need to be protected under special atmosphere.	Vacuum mill jar

References About Grinding Medias & Materials
Materials of Grinding Media	Hardness (Mohs)	Features
Zirconia Balls	≥9.0	Super wear-resistance, without any impurity, corrosion & high temperature resistance.
Stainless Steel Balls	≥6.0	Wear-resistant, general corrsion resistance, high temperature resistance.
Agate Balls	≥7.0	Super wear-resistance, used for medicine,food and other materials which can not be contaminated with metal, corrosion, and high temperature resistance.
Alumina Balls	≥8.5	Wear-resistant, corrsion resistance and high temperature resistance.
Tungsten Carbide Balls	≥9.0	Super wear-resistance, without any impurity, corrosion & high temperature resistance.

Matching Solutions for Mill Jars & Balls
Items	Agate Balls	Alumina Balls	Stainless Steel Balls	Zirconia Balls	Tungsten Carbide Balls
Agate Mill jar	√
Corundum Mill Jar	▲	√		▲
Stainless Steel Mill Jar			√
Zirconia Mill Jar		▲		√
Nylon Mill Jar	▲			√
PTFE Mill Jar	√			▲
Polyurethane Mill Jar	√			▲
Tungsten Carbide Mill Jar				▲	√
√ means: most suitable ▲ means: suitable

Planet Mill (Semi-Circular Model) XQM

Vertical square running planet mill